What Is Concrete Spalling? – Causes, Prevention, and Treatment

If you’ve ever seen ugly, brown patches on the exterior of a building, then you’ve witnessed concrete spalling. This phenomenon can cause significant damage to concrete structures, and it’s essential to understand what causes it and how to prevent it. This blog post will discuss the causes, prevention, and treatment of concrete spalling. We’ll also provide some tips on protecting your property from this type of damage.

What Is Concrete Spalling And What Are The Causes Of It?

Concrete spalling is when the surface of concrete begins to flake, chip, or peel away. It happens when exposure to water or moisture causes the steel reinforcement bars within the concrete to rust. The expansion of the rusting steel bars puts pressure on the surrounding concrete, causing it to crack and flake away. In extreme cases, the entire concrete structure can collapse.

How Can You Prevent Concrete Spalling From Happening In Your Home Or Business Establishment?

You can do a few things to prevent concrete spalling from occurring on your property. First, make sure that any exposed concrete is properly sealed with a waterproof sealant. This will help to prevent moisture from seeping into the concrete and causing the steel reinforcement bars to rust. Second, keep an eye on any cracks or chips in the concrete surface.

These can provide a pathway for water to enter the concrete and cause spalling to occur. If you see any cracks or damage, be sure to repair them as soon as possible.

What Are The Treatment Options For Concrete Spalling Damage Once It Has Occurred?

If concrete spalling has already occurred on your property, a few treatment options are available. One option is to simply remove the damaged concrete and replace it with new concrete. This is often the most effective option, but it can also be the most expensive. Another option is to repair the damaged concrete by patching it with new concrete or epoxy. Again, this option is often less expensive than replacement, but it may not be as effective in preventing future spalling.

Are There Any Long-Term Solutions To Preventing Or Repairing Concrete Spalling Damage?

Unfortunately, once concrete spalling has occurred, it’s often difficult to prevent it from happening again. However, there are a few long-term solutions that can help to reduce the risk of spalling. First, make sure that any exposed concrete is properly sealed with a waterproof sealant. This will help to prevent moisture from seeping into the concrete and causing the steel reinforcement bars to rust. Second, keep an eye on any cracks or chips in the concrete surface. These can provide a pathway for water to enter the concrete and cause spalling to occur. If you see any cracks or damage, be sure to repair them as soon as possible.

How Much Does It Cost To Repair Concrete Spalling Damage And How Long Will It Take?

The cost of repairing concrete spalling damage can vary depending on the extent of the damage and the chosen repair method. Replacement is the most expensive option, while patching is often the least costly. The time required for repairs will also vary depending on the method chosen. Replacement typically takes the longest, while patching can often be completed in a few hours.

If you’re concerned about concrete spalling on your property, contact a professional at Armor Coatings who specializes in concrete repair. We will be able to assess the damage and recommend the best course of action for your specific situation. With our help, you can restore your concrete surfaces to their original condition and prevent further damage from occurring.

Why Choose Armor Coatings?

Armor Coatings is the leading concrete repair company in the Northern Wisconsin Area!

In addition, we offer many coating and flooring services, including epoxy garage floor coatingsepoxy floor coating servicescommercial coatingsconcrete coatingsconcrete floor repair, and patio coatings.

Furthermore, Armor Coating happily services the communities of Cloquet, MNDuluth, MNEau Claire, WIHayward, WI, and Rice Lake, WI.

Get A Free Quote

Are you looking for excellent concrete repair services in the Northern Wisconsin Tri-State Area? If so, you should speak with the specialists at Armor Coatings. Armor Coatings is here for you and your residential, commercial, or industrial projects.

Get a free quote at (715)-934-9037 or get a quote online at www.armorcoatingco.com.

How Much Do Your Concrete Floor Coatings Cost?

Each project is customized to your particular concrete flooring needs. Every job we do is different, because we offer different types of coatings and finishes.  We will work with you to develop a free estimate keeping your budget in mind. 

How Long Will The Concrete Coating Last?

We use the highest quality materials in our polyaspartic floor coatings and we’ve perfected our application process to make the concrete coating permanent.  Once completely cured and adhered, the concrete coating is meant to last as long as the substrate it’s adhered to.

What Are The Benefits Of Using Polyaspartic Floor Coatings Over Epoxy Floor Coatings?

Polyaspartic Floor Coatings dry more quickly than Epoxy Floor Coatings, and the finish is also more durable.  Our floor concrete coating finishes are also more slip-resistant and will not discolor like some Epoxy Floor Coatings.

How Long Do I Need To Stay Off My Concrete Floor Coating After It Is Installed?

Our flooring cures within a few hours, however our team of professionals recommends waiting at least 4-6 hours before walking on your brand new concrete coated flooring. After 12 hours, you can begin moving lightweight objects onto the flooring, like light patio furniture.  We recommend waiting a full 24 hours before moving anything heavy back into the area where we’ve applied the coating (your car, heavy equipment or furniture etc.).

Will My New Concrete Floor Coating Turn Yellow?

It sure won’t! Our concrete floor coverings will not yellow or discolor, because they are UV stable. This  one of the many benefits of using Polyurea or Polyaspartic floor coatings.

Will I Need To Reseal My Concrete Floor Coating?

If you follow our maintenance and cleaning guidelines, you should not have to worry about resealing the concrete floor coating. We offer a professional grade cleaner that will easily remove stains or tire marks, but will also preserve the life of your concrete coating topcoat.

How Long Does It Take You To Apply Concrete Floor Coatings?

We’ve perfected our 6-step application process, so most typical projects take between 5-10 hours depending on the square footage.  We pride ourselves in a one-day application, and will do everything possible to stay within that time frame.  Rainy weather can delay the project, but it is rare.

How Do I Care For My Concrete Floor Coating?

You can clean our concrete coatings with typical sweeping, mopping or steaming, and hoses.  We offer maintenance services should your concrete flooring ever need cleaning, however you can also use non-abrasive cleaners, like CLR, to remove grease or other stains. 

Will Oil Stain My Concrete Floor Coating?

Armor coatings are oil resistant as well as moisture resistant.

Who Invented Polyaspartic Coatings?

Bayer Material Science first developed Polyaspartic coatings in the 1990’s to protect steel bridges and infrastructure from rusting and corrosion. It has since been modified for different applications, once being durable concrete flooring coatings.

What Are Polyaspartic Concrete Coatings?

Polyaspartic Concrete coating is another name for Aliphatic Polyurea, which is a hybrid material consisting of ester and other materials. It was originally developed to coat metal bridges.  It was later used to coat concrete flooring due to its durability and moisture resistance. Polyurea is also used to coat truck bed liners.

Can Polyaspartic Floor Coatings Be Used Outside?

They sure can!  We offer wonderful solutions for driveways, patios, and even the area around the pool.  Our coatings are all UV stable, which will help prevent discoloration or flaking.

What Types Of Environments Can Polyaspartic Floor Coatings Be Used?

Polyaspartic flooring coatings can be used in a variety of environments.  The durability, slip resistant finish is fantastic for any industrial setting, storefronts, patios, or even driveways or garages.

How Are Polyaspartic Floor Coatings Applied?

We have perfected a six step process for applying Polyaspartic Floor Coatings that involves prepping the floor, basecoating, applying chips, scraping the chips, and applying the clear UV protective clear coat. 

Can I Apply Polyaspartic Floor Coatings In Cold Temperatures?

You can!  Polyaspartic floor coatings are safe to apply in temperatures as cold as -40 degrees.

How Long Do Polyaspartic Floor Coatings Take To Dry?

Our Polyaspartic Floor Coatings are engineered to rapidly cure, and can be dry in a matter of a few hours!  However, we recommend waiting at least 5-6 hours before walking on newly applied coating and 24 hours before moving heavy objects back onto the flooring.

Do I Need To Hire A Professional To Install Polyaspartic Floor Coating?

Installing Polyaspartic Floor Coating correctly is critical to the appearance and durability of your flooring.  Hiring a professional is the best way to ensure that your flooring will look amazing and last a lifetime! Our team at Armor Coatings is certified in Polyaspartic Floor Coating installation and have many years of experience.

Is It Possible To Cover Existing Epoxy Floor Coating With Polyaspartic Floor Coating?

It is!  Polyaspartic floor coatings are specially formulated for their incredible adhesion properties.  If you have existing patches of epoxy coating, our team can sand it down, vacuum, and wipe down the area with a solvent.  Once prepped, we will apply your new, superior, Polyaspartic Floor Coating